The Making of TVR®

1) Zylonite/Celluloid sheet is cut according to size and datum holes are created on each piece.

2) The Zylonite/Celluloid piece is heated to the right temperature and bending process for the shape and curve of the bridge takes place.

3) After cutting out the shape of the lenses, the outer rim of the front is cut out with precision.

4) As the frame takes shape, several pieces at a time are tumbled in a drum of pumice (soft stone and plastic chips used as an abrasive) and small wood pegs. The bits of wood and stone grind against the fronts to smoothen the rough edges the traditional way.

5) Nose pads are added alongside the 7-barrel hinges and rivets on both sides of the front.

6) Both ends of the front and temples are edged to specific degree using the miter cutting technique.

7) A hole is made on each temple for the 7-barrel hinges. Once the 7-barrel hinges are inserted, two small holes are punched through for the rivets. The pieces are put together into a complete frame.

8) The frame is placed atop a traditional heater. Once its heated to the right temperature, the temples are bended to form a suitable curve.

9) The last step is to stamp the brand’s trademark on the inside of the frame and the perfected True Vintage Revival (TVR®) is presented to our customers.

TVR®制作工序

1) 根据尺寸裁切赛璐珞裁切板材,并在每个板材上弄制基准孔。

2) 将赛璐珞片加热至适当的温度,并且进行弯曲过程以形成桥状和曲线。

3) 在切除镜片的形状之后,精确地切割前部的外边缘。

4) 当框架成形时,将几个部件放入浮石(软石和用作研磨剂的塑料碎屑)与小木钉一起滚动。木头和石头的碎屑相互磨削,以传统方式打磨粗糙的边缘。

5) 在前方两侧的七枚蝶番铰链和铆钉旁添加鼻托。

6) 利用MITER CUT斜角切割技术,前端和镜脚的两端呈特定的角度。

7) 在每个镜脚上的七枚蝶番铰链上钻上洞孔。一旦置入7桶七枚蝶番铰链,就在铆钉处穿两个小孔,组合成一副完整的框架。

8) 框架放置在传统加热器的顶部。一旦被加热到正确的温度,镜脚即弯曲形成特定的曲线。

9) 最后的工序是将品牌的商标印在框架内侧,完美的TVR®呈现眼前。